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Existing-line expansion

Locate the constraint with synchronized observations before buying a faster machine.

Retained assets, proposed changes and the interfaces disturbed by the change.

Record the baseline

Collect stop reasons, accepted output, material conditions and cleaning/changeover periods over a representative schedule. State the measurement boundary.

Test competing explanations

A starved filler, blocked extractor or full buffer can have several causes. Compare timing and inventories before declaring a machine the bottleneck.

Plan the cutover

Define space, foundations, utilities, temporary connections, software responsibility and a reversible return to the prior configuration where practical. Revalidate affected product and cleaning boundaries.

Equipment in the review

Make the change concrete

Working documents

  • Retained-equipment inventory
  • Observed constraint and evidence log
  • Tie-in, cutover and acceptance plan
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