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Two-stage Pulper and Refiner

Two cylindrical working stages with separate drives combine pulp recovery and finer screening. Prepared fruit passes through the selected screens while unwanted coarse material follows the reject paths.

Two-stage cylindrical pulping assembly with individual motor drives and product collection below.
Two-stage cylindrical pulping assembly with individual motor drives and product collection below.
Fruit preparation & recovery

Recover pulp, then refine texture

Suitable feed can include prepared fruit flesh or a mash whose stones and other damaging hard material have been addressed. The retained fibre, seed fragments and mouthfeel define the useful pulp specification. Screen aperture alone does not establish the final texture or recovery yield.

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Published model family
DJ-3 / DJ-5 / DJ-10 / DJ-15 / DJ-25
Screen reference range
0.4–1.5 mm in the family listing
Construction shown
Two cylindrical stages with individual drives
Output
Screened pulp plus separately collected rejects

Inside the working arrangement

A rotating working assembly moves the feed against a screen. The accepted pulp passes through the apertures, while the larger unwanted fraction travels toward a reject outlet. In a two-stage arrangement, the second stage refines the recovered pulp; both screening duties must fit the product, rather than simply using the smallest available screen.

Connections and material paths

Keep a controllable feed into the first stage and enough headroom to inspect its inlet. Product collection needs a tank or pump matched to the pulp viscosity, fibres and entrained air. Each reject discharge needs access and a collection path that remains clear during operation.

Cleaning and maintenance access

Remove and inspect screens at planned cleaning intervals using the machine-specific isolation and opening procedure. Check apertures, rotor clearances and product seals for wear or retained material. Clean both product and reject sides; flushing a connected pipe does not replace access to the screening assembly.

Family selection data

Compare the listed sizes

Two-stage Pulper and Refiner — published family references
Family modelReference input (t/h)Listed drive (kW)
DJ-31–34.0 × 2
DJ-557.5 × 2
DJ-101018.5 × 2
DJ-151530 + 18.5
DJ-252545 + 37

These are published family selection references, not a rated output for the photographed assembly. Screening, preparation and fruit condition affect the usable pulp stream; no common yield is assumed.

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Selection questions

Details that change the configuration

Will a finer screen always improve the product?

A finer aperture changes what passes through and may alter loading, pulp character and recovery. Choose it using the desired texture and the prepared fruit.

Can a single-stage machine be specified?

A one-stage or two-stage duty is a configuration decision. This page shows the two-stage assembly; a different arrangement needs its own offered construction and scope.

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